by VIstmac

June 19, 2022

Sheet Metal Panel Bender Machine

Sheet Metal Panel Bender Machine

Ⅰ. Sheet Metal Panel Bender Machine Introduction

After 10 years of technical research, VISTMAC technical research and development department has developed a servo panel bending machine with international advanced level. The bending speed is only 0.2 seconds every bending. The equipment can automatically up bending and down bending according to the bending process. It realizes the combined bending of arcs, dead edges, and various angles, and can achieve various bending requirements without changing the bending tools, which saving a lot of labor and mold costs for the enterprise.

The maximum processing plate size is 2000mmx1500mm, and it controls 10 axes: X, Y, C, V1, V2, Z1, Z2, W1, W2, and P.

It adopts C-shaped pressing arm structure, and the ending adopts a crank connecting rod mechanism to drive the presser to press down, press the plate, and realize the feeding method of moving and rotating the plate.

Ⅱ. Panel Bender Machine Main technical parameters

MODEL: SMART CNC-S2500

NO.

NAME

UNIT

PARAMETER

1

Feeding structure

/

Press arm type

2

Max. bending length

mm

2500

3

Max. bending height

mm

170

4

Min. bending height

mm

4

5

Min. molding size of four sides

mm

330*330

6

Min. molding size of one side

mm

200

7

Min. arc radius

mm

1.2

8

Min. continuous bending speed

S

0.2

9

Bending angle

Degree

0-180

10

Number of control axes

Cell

10 (most up to 15)

11

Max. feeding speed

m/min

120

12

Dimension

mm

6200*4300*2500

13

Total power

KW

43/45

14

Average power

KW

2

15

Working table structure

/

Brush

16

Speed adjustment

Cell

Standard

17

Advanced instructions

Cell

Standard

18

Arc instructions

Cell

Standard

19

Crushed edge instructions

Cell

Standard

20

Loading robot interface

Cell

Standard

21

Hinge knife

Cell

Optional

Ⅲ. Main components configurations list

NO.

NAME

BRAND

ORIGIN

1

System control unit

SMART CNC

China

2

Servo unit

Designated R&D

Joint venture

3

Linear guides

Rexroth

Germany

4

Ball screw

HIWIN

Taiwan, China

5

Main electrical components

Schneider 

France

6

Pneumatic components

AirTAC

Taiwan, China

7

Bearing

NSK

Japan

8

Reducer

Designated R&D

China

9

Bending machine body

SMART CNC

China

Ⅳ. Bending thickness range

NO

PLATE MATERIAL

UNIT

MAX. THICKNESS

1

Stainless steel (SUS)

mm

1.0

2

Carbon steel (MS)

mm

1.2

3

Aluminum (AL)

mm

2.5

Remarks: The bending toolings can be customized according to the thickness of the user's sheets.

Ⅴ. Introduction of bending main body and bending demonstration

1. Introduction of the bending main body

  • Servo flexible bending center main body, the main body adopts high-strength welding structure, the main structure structure is stable, and the service life is long.
  • Heat treatment to remove internal stress, strong rigidity, heavy tonnage, ensure long-term stability of the machine accuracy, and improve the bending accuracy, reliability and durability of the machine.

2. Bending demonstration

Down bending demonstration 

Down bending demonstration

Down bending demonstration

Upper bending demonstration

Upper bending demonstration

Upper bending demonstration

3. Main parts

Taiwan HIWIN ball screw

Taiwan HIWIN ball screw

Germany Rexroth linear guide

Germany Rexroth linear guide

Japan NSK imported bearings

Japan NSK imported bearings

Ⅵ. Random documents, random accessories

1. Random documents

NO.

NAME

QTY

REMARK

1.

Equipment packing list

1

Cell

2.

Certificate of Compliance

1

Cell

3.

User's manual

1

Cell

4.

Electrical schematic diagram

1

Cell

5.

CNC system information

1

Cell

2. random accessories

NO.

NAME

SPECIFICATION

QTY

1.

Quick-plug air gun

Cell

1 SET

2.

Allen wrench

S1.5-S10

1 SET

3.

Equipment foot pad

Cell

1 SET

4.

Hose

Ø 8

5 METERS

5.

T type tee

Ø 8

2 SETS

6.

Nylon cable tie

L200

30 LINES

7.

Socket head cap screws

M10*45  12.9 level

6 SETS

Ⅶ. User cooperation matters

  1. 1
    Power supply: 380V, 50HZ, the voltage fluctuation is -5%~+10%; when the voltage fluctuates greatly, the user must be equipped with a voltage stabilizer, otherwise it will cause the low-voltage electrical appliance to be in an abnormal working state, and the life of the electrical device will be reduced or broken, processing products are scrapped, motor alarms cause stop working, computer hard disk damage and other problems.
  2. 2
    Air source: output above 0.6Mpa, dry and clean compressed air, air supply volume 0.3m3/min; if the air is not dry enough, the user should be equipped with a refrigeration dryer, otherwise there will be water in the pneumatic components and then cause the frictional resistance of the piston to increase, also the wear of the sealing ring will cause air leakage and other problems. Especially in winter, it is easy to freeze, leading to aggravated damage to the pneumatic components.
  3. 3
    Ambient temperature: 0°C ~ +40°C; lower than 0°C will cause the oil-water separator, gas tank and other parts with water may freeze. The lubricating oil will be too viscous due to low temperature, which will affect the lubrication effect, which resulting in damage or failure of components.
  4. 4
    Environmental humidity: relative humidity 20~80%RH (non-condensing).
  5. 5
    Keep away from strong vibration sources and electromagnetic interference; if the distance is too close, users must be equipped with filters, otherwise it will cause computer screen flickering, LED light flickering, driver alarm, encoder abnormality, or interference with other nearby equipment.
  6. 6
    The environment with little dust, no harmful and corrosive gases.
  7. 7
     The foundation is prepared according to the supplier's foundation plan.
  8. 8
    The user should select personnel who have a high school level or above, understand basic computer operations, and can work in this position for a long time for training.
Sheet Metal Panel Bending Sample

Sheet Metal Panel Bending Sample

Editorial Department

Alvis Zhang

Vistmac Sheet Metal Fabrication Solution

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