Sheet Metal Panel Bender Machine
Ⅰ. Sheet Metal Panel Bender Machine Introduction
After 10 years of technical research, VISTMAC technical research and development department has developed a servo panel bending machine with international advanced level. The bending speed is only 0.2 seconds every bending. The equipment can automatically up bending and down bending according to the bending process. It realizes the combined bending of arcs, dead edges, and various angles, and can achieve various bending requirements without changing the bending tools, which saving a lot of labor and mold costs for the enterprise.
The maximum processing plate size is 2000mmx1500mm, and it controls 10 axes: X, Y, C, V1, V2, Z1, Z2, W1, W2, and P.
It adopts C-shaped pressing arm structure, and the ending adopts a crank connecting rod mechanism to drive the presser to press down, press the plate, and realize the feeding method of moving and rotating the plate.
Ⅱ. Panel Bender Machine Main technical parameters
MODEL: SMART CNC-S2500
NO. | NAME | UNIT | PARAMETER |
|---|---|---|---|
1 | Feeding structure | / | Press arm type |
2 | Max. bending length | mm | 2500 |
3 | Max. bending height | mm | 170 |
4 | Min. bending height | mm | 4 |
5 | Min. molding size of four sides | mm | 330*330 |
6 | Min. molding size of one side | mm | 200 |
7 | Min. arc radius | mm | 1.2 |
8 | Min. continuous bending speed | S | 0.2 |
9 | Bending angle | Degree | 0-180 |
10 | Number of control axes | Cell | 10 (most up to 15) |
11 | Max. feeding speed | m/min | 120 |
12 | Dimension | mm | 6200*4300*2500 |
13 | Total power | KW | 43/45 |
14 | Average power | KW | 2 |
15 | Working table structure | / | Brush |
16 | Speed adjustment | Cell | Standard |
17 | Advanced instructions | Cell | Standard |
18 | Arc instructions | Cell | Standard |
19 | Crushed edge instructions | Cell | Standard |
20 | Loading robot interface | Cell | Standard |
21 | Hinge knife | Cell | Optional |
Ⅲ. Main components configurations list
NO. | NAME | BRAND | ORIGIN |
|---|---|---|---|
1 | System control unit | SMART CNC | China |
2 | Servo unit | Designated R&D | Joint venture |
3 | Linear guides | Rexroth | Germany |
4 | Ball screw | HIWIN | Taiwan, China |
5 | Main electrical components | Schneider | France |
6 | Pneumatic components | AirTAC | Taiwan, China |
7 | Bearing | NSK | Japan |
8 | Reducer | Designated R&D | China |
9 | Bending machine body | SMART CNC | China |
Ⅳ. Bending thickness range
NO | PLATE MATERIAL | UNIT | MAX. THICKNESS |
|---|---|---|---|
1 | Stainless steel (SUS) | mm | 1.0 |
2 | Carbon steel (MS) | mm | 1.2 |
3 | Aluminum (AL) | mm | 2.5 |
Remarks: The bending toolings can be customized according to the thickness of the user's sheets.
Ⅴ. Introduction of bending main body and bending demonstration
1. Introduction of the bending main body
2. Bending demonstration
Down bending demonstration
Down bending demonstration
Upper bending demonstration
Upper bending demonstration
3. Main parts
Taiwan HIWIN ball screw
Germany Rexroth linear guide
Japan NSK imported bearings
Ⅵ. Random documents, random accessories
1. Random documents
NO. | NAME | QTY | REMARK |
|---|---|---|---|
1. | Equipment packing list | 1 | Cell |
2. | Certificate of Compliance | 1 | Cell |
3. | User's manual | 1 | Cell |
4. | Electrical schematic diagram | 1 | Cell |
5. | CNC system information | 1 | Cell |
2. random accessories
NO. | NAME | SPECIFICATION | QTY |
|---|---|---|---|
1. | Quick-plug air gun | Cell | 1 SET |
2. | Allen wrench | S1.5-S10 | 1 SET |
3. | Equipment foot pad | Cell | 1 SET |
4. | Hose | Ø 8 | 5 METERS |
5. | T type tee | Ø 8 | 2 SETS |
6. | Nylon cable tie | L200 | 30 LINES |
7. | Socket head cap screws | M10*45 12.9 level | 6 SETS |
Ⅶ. User cooperation matters
- 1Power supply: 380V, 50HZ, the voltage fluctuation is -5%～+10%; when the voltage fluctuates greatly, the user must be equipped with a voltage stabilizer, otherwise it will cause the low-voltage electrical appliance to be in an abnormal working state, and the life of the electrical device will be reduced or broken, processing products are scrapped, motor alarms cause stop working, computer hard disk damage and other problems.
- 2Air source: output above 0.6Mpa, dry and clean compressed air, air supply volume 0.3m3/min; if the air is not dry enough, the user should be equipped with a refrigeration dryer, otherwise there will be water in the pneumatic components and then cause the frictional resistance of the piston to increase, also the wear of the sealing ring will cause air leakage and other problems. Especially in winter, it is easy to freeze, leading to aggravated damage to the pneumatic components.
- 3Ambient temperature: 0°C ～ +40°C; lower than 0°C will cause the oil-water separator, gas tank and other parts with water may freeze. The lubricating oil will be too viscous due to low temperature, which will affect the lubrication effect, which resulting in damage or failure of components.
- 4Environmental humidity: relative humidity 20～80%RH (non-condensing).
- 5Keep away from strong vibration sources and electromagnetic interference; if the distance is too close, users must be equipped with filters, otherwise it will cause computer screen flickering, LED light flickering, driver alarm, encoder abnormality, or interference with other nearby equipment.
- 6The environment with little dust, no harmful and corrosive gases.
- 7The foundation is prepared according to the supplier's foundation plan.
- 8The user should select personnel who have a high school level or above, understand basic computer operations, and can work in this position for a long time for training.
Sheet Metal Panel Bending Sample
