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Welcome to use the handheld laser welding products developed and produced by Vistmac. in order to facilitate the better use and maintenance of your laser equipment, we have organized the compilation of this document. Due to the limited level of the editors themselves, the document is inevitable mistakes, the user has any comments and suggestions in the use of the process, please do not hesitate to give advice to help us continue to revise and improve. Thank you again for using our laser products!
laser welding machine
Before using this product, please read the Portable Air-cooled Laser Welder User Manual provided by Vistmac to familiarize yourself with the operation and maintenance of this equipment. We strongly recommend that the operator read Chapter 2, Safety Information, of this manual before operating the equipment.
This manual will be included as a random accessory to provide important operational, safety and other information to our current or prospective customers.
Please make sure you read the instruction manual carefully to prevent unnecessary risks.
Chapter 1 Characterization
Portable air-cooled laser welding machine is a high-efficiency, highly reliable, maintenance-free laser welding equipment developed by Vistmac.
The laser used belongs to Class 4 laser products, the product design and testing are fully considered the safety.
The unique properties of laser may cause safety hazards and cannot be simply regarded as other light sources, all personnel operating or close to the laser must be aware of these special hazards, therefore, Vistmac Laser suggests that: please strictly observe all the warning contents and safety tips appearing in this manual to ensure the operation safety and optimal use of the performance of the equipment in the process of the operation, maintenance and service, etc., in order to ensure the operation, maintenance and service of this equipment, etc., in order to ensure the safety of operators and users, please do not privately disassemble the equipment.
Vistmac will not warranty any damage to the equipment or accessories caused by disassembling or installing the laser privately.
Chapter 2 Safety Information
1 - Safety in the use of laser welding machines
The portable air-cooled laser welder is a hazardous, invisible laser radiation Class 4 laser product. This product emits infrared laser radiation at a wavelength of 1070nm and the average power emitted from the welding head is greater than 100W, which can cause damage to the eyes and skin when exposed directly or indirectly to such light intensity. The infrared radiation is invisible and the laser beam can cause irreversible damage to the retina or cornea. Always wear appropriate protective eyewear for near-infrared laser beams before operating your handheld laser welding machine.
(1) For your safety and the safety of others, do not point the welding head at yourself or others;
(2) Before using the handheld laser welding machine, it is necessary to wear appropriate near-infrared laser protective eyewear and high-temperature resistant gloves;
(3) For your safety and the safety of others, before triggering the laser must be clamped on the welding workpiece, it is strictly prohibited to be clamped on the workpiece in addition to other places, to avoid abnormal light leading to safety hazards;
(4) The welding operation of the portable air-cooled laser welding machine needs to be carried out in an independent space with laser protection; non-welding personnel and combustible and flammable materials should be kept away from the welding table for more than 10 meters when in use, and fire extinguishers should be placed near the welding area;
(5) A face mask is required when welding highly reflective materials;
(6) Ensure that the portable air-cooled laser welding machine grounding is normal, otherwise it may cause the product shell charged, resulting in personal injury to the operator; if the grounding is not operated in accordance with the requirements, it may cause the laser alarm, no light, laser instability and other hidden faults;
(7) Please do not work in rain and direct sunlight environment, otherwise it may cause high temperature and high humidity alarm or short circuit, affecting the normal use of the laser, and even cause safety hazards.
2-Safety provisions
As shown in the table below,all safety warning signs during the operation of a
Safety marking | Descriptive |
|---|---|
 | Warning: Text labeled with an electrical warning symbol indicates a potential personal hazard.Failure to follow certain procedures may result in certain or fatal hazards to you or others. |
 | Caution: Potentially hazardous to the product;certain procedures need to be followed for operation,otherwise your equipment or components may be damaged.Do not operate in violation of the cautionary labeling to ensure proper use of the equipment. |
 | This symbol represents laser radiation. |
 | This symbol signifies that protective eyewear is being worn.Always wear appropriate protective eyewear for lasers in the near-infrared (NIR)band. |
3 - Safety of welding features
1. Radiation damage
Visible and invisible radiation is generated during the welding process. The interaction between the high-power laser beam and the target material to be welded may generate a plasma that produces ultraviolet radiation and "blue light", which may result in conjunctivitis, photochemical damage to the retina or a sunburn-like reaction to the skin. Welders exposed to invisible UV light without proper protection may suffer permanent eye damage.
2. Skin damage
Exposure to infrared and ultraviolet radiation during welding can harm the skin. Infrared and ultraviolet light can cause burns to the skin, increasing the welder's risk of skin cancer and accelerated signs of skin aging. Welding sparks can also cause burns. Laser material processing transfers a large amount of energy into the part. Even after the welding process is complete, parts can be very hot. Ensure that proper personal protective equipment is used to prevent potential burns. Take precautions to prevent skin damage by wearing protective clothing such as fire-resistant gloves, hats, leather aprons and other fire-resistant clothing. Sleeves and collars should be buttoned.
3.Fire hazard
If combustible or flammable materials are in close proximity to the welding area, the heat and sparks generated during the welding process can cause a fire or explosion. Laser welding should only be performed when the area is free of combustible materials. Never weld containers that contain flammable or combustible materials. If the contents of containers are unknown, assume they are flammable or combustible. Fire extinguishers should be located nearby, easily accessible, and have personnel trained in their use.
4.The effects of smoke
Welding "fumes" can consist of very fine particles and gases. Welding fumes and gases come from a combination of the welding material or any filler material used, protective gases used, paints, coatings, chemical reactions and air pollutants. Welding fumes can adversely affect the lungs, heart, kidneys and central nervous system.
（1） Keep your head away from fumes when welding. Always weld in an adequately ventilated area to ensure safe breathing air.
（2） Use a fume exhaust system to remove vapors, particulates, and hazardous debris from the welding process area.
（3） Respirators may also be required in confined spaces and other situations.
（4） Routine air monitoring should be conducted to determine the level of hazardous fumes in the welding area
5.Gas cylinder safety
Gas cylinders can explode if they are damaged or placed near the welding area. Protective gas cylinders should be placed where they will not be struck or damaged. Place them away from heat sources, sparks or flames. Cylinders must be stored in an upright position and secured to a fixed support. A working regulator suitable for the gas and pressure required is required. All hoses and fittings should also be suitable for the application and in good working order.
4 - Citation Standards
Electromagnetic compatibility immunity: en 61000-6-4:2007 + a1:2011
en 61000-6-2:2005 + ac: 2005
en 61000-3-2:2014
en 61000-3-3:2013
Safety of power supply: EN 61010-1:2010
EN 60950-1:2006 + A11:2009 + A1:2010 + A12:2011 + A2:2013 Laser safety:
en 60825-1:2014
cdrh 21 cfr 1040.10 Functional safety:
en 60950-1:2006+a11:2009+a1:2010+a12:2011+a2:2013 Please be informed:
◎ According to EU and national standards and requirements, lasers must be classified according to their output power and laser wavelength. All laser products of the high power MFSC series belong to Class 4 (according to EN 60825-1, chapter 8).
5 - General safety instructions
1. Specular reflection
Portable air-cooled laser welding machine output port position may produce a secondary laser beam and radiate outward at multiple angles. This phenomenon of a diverging beam due to the reflection of the main beam of the portable air-cooled laser welding machine from a flat surface is known as specular reflection. Although the energy of the secondary laser beam is much less than that of the primary laser beam, this intensity can cause damage to, for example, human eyes, skin, or some material surfaces.
Warning:
◎ Since the laser radiation light is not visible, you must operate with extreme caution to avoid or minimize specular reflections.
2.Safety instructions for accessories
Portable air-cooled laser welding machine related optical accessories integrated photosensitive components may be damaged by laser exposure, need to pay attention to the related device protection.
Warning:
◎ The output laser intensity of the portable air-cooled laser welder is strong enough to weld metal, burn skin, clothing and paint, and ignite volatile substances such as alcohol, gasoline, and ether. Therefore, be sure to isolate the portable air-cooled laser welder from flammable materials around the portable air-cooled laser welder during operation and use.
3.Notes on Optical Operation
Hefei Xufenghe strongly recommend that you read the following operating points before operating the portable air-cooled laser welding machine:
（1）Do not look directly into the laser welder exit hole;
（2 ）Avoid placing the laser welding machine and related optical output devices at eye level.
（3）According to the laser welding machine output power and wavelength requirements for a reasonable choice of safety equipment to ensure operator safety;
（4 The area where the laser welding machine will be placed needs to be labeled with a warning sign to define the safe area to operate the laser welding machine;
（5）Do not use the portable air-cooled laser welder in a dark environment;
（6）Please make sure that the portable air-cooled laser welding machine has been turned off and the power supply has been disconnected before installing and cleaning the protective lenses, copper nozzles, and wire-feeding structural parts;
（7）When performing calibration and focusing, do so without the laser, and then turn on the laser after calibration is complete;
（8）Please operate the equipment in strict accordance with the guidelines in this document, otherwise the protective devices and performance of the equipment will be weakened, for which Vistmac will not warranty.
Attention:
◎ Portable air-cooled laser welder light path output will be received to the lens with anti-reflection coating and then sent out, please before you use the portable air-cooled laser welder, the portable air-cooled laser welder output head lens and the rear stage lens for rigorous inspection, to ensure that there is no dust and any other debris present on the lens.Any adhesion visible to the naked eye can cause serious damage to the lens, resulting in burnout of the lens or any back-end optical circuit equipment.
When calibrating the output of the portable air-cooled laser welding machine, set the portable air-cooled laser welding machine to
When calibrating the output of the portable air-cooled laser welding machine, it is necessary to set the portable air-cooled laser welding machine to check the quality of the laser output spots by indicating the red light under the condition of no laser, and turn on the laser after there is no abnormal.
Warning:
◎ Select safety equipment reasonably according to the output power and wavelength requirements of this laser.
◎ Do not look directly into the gun head and ensure that safety glasses are worn at all times during each operation.
4.Notes on electrical operation
Vistmac strongly recommend that you read the following operating points before operating the portable air-cooled laser welding machine:
（1） Make sure that the equipment enclosure is well grounded. Interruption at any point in the grounding circuit may result in personal injury;
（2） Make sure that the power supply connected to the equipment is connected to a protective earth before use;
（3） Ensure that the input AC voltage to the portable air-cooled laser welder is normal AC mains voltage (single-phase voltage 200- 240VAC) and that it is wired correctly, as any incorrect wiring may cause injury to persons or equipment;
（4） There must be no flammable materials in the vicinity of the welding area, as the heat and sparks generated during the welding process may cause a fire or explosion. Laser welding should only be performed in areas free of combustible materials.
（5） Never weld on containers with flammable or combustible materials. If the contents of a container are unknown, you should assume they are flammable or combustible. Fire extinguishers should be nearby and easily accessible, and personnel should be trained in their use.
Warning:
◎ The portable air-cooled laser welder has a single phase AC input voltage (200-240VAC, except for customized products), which presents a risk of electric shock. All associated cables and connections are potentially hazardous.
5.Operating Environment Requirements
Humidity level：Do not expose the equipment to high humidity (>85% humidity)
Cooling and temperature ：The laser unit is cooled by air. Operating at higher temperatures accelerates aging, increases threshold current and decreases slope efficiency. Do not use the unit if it is overheated. When the laser becomes too hot, the unit will trigger an alarm and stop emitting light.
To ensure safety in the laser work area, the interaction between the laser and the work surface, which generates gases, sparks and debris due to high temperatures, may constitute an additional safety hazard. The corresponding operators must be trained and familiarized with the general safety practices of laser operation.
Vistmac recommend you to follow the following measures to extend the service life of portable air-cooled laser welding machine:
（1） Please make sure that the working area is properly ventilated and place the portable air-cooled laser welding machine in a dry, cool and clean environment, and do not expose the hand-held laser welding machine to high temperatures, high humidity, or water ingress hazards.
（2） Portable air-cooled laser welding machine operation, to ensure that the laser front suction port without foreign objects blocking, to ensure that the perimeter of the 1 meters without affecting the smooth intake of debris; to ensure that the rear air outlet 1M within the wind smooth;
（3） Ensure that no debris (including liquid) enters the laser from the front, otherwise the laser may be damaged and personal injury may result;
（4） Running the unit at high temperatures accelerates deterioration, increases current thresholds, and reduces the sensitivity and conversion efficiency of the portable air-cooled laser welder. If the equipment overheats, suspend use.
Attention:
◎ Please operate the unit carefully to avoid accidental damage to the unit.
◎ Portable air-cooled laser welders need to remove dust and dirt from the air inlet from time to time.
Chapter 3. Product descriptions
1- Characterization
Portable air-cooled laser welding machine will laser, handheld welding gun head, control system integrated together, compared with the traditional handheld welding equipment,has a simple configuration,high integration,small size,easy to operate, high degree of intelligence and other significant features. Key Features:
1.The equipment is compact and easy to move
2.50%energy saving compared to water-cooled equipment. 3.Welding on start-up,no need to wait
4.Mainframe maintenance-free,no need to add water and antifreeze 5.Modular design,low failure rate
2-Certificate of Conformity
Hefei XFH guarantees that this product has been thoroughly tested and inspected for compliance with standards and procedures before packaging and transshipment. Upon receipt of this product,please check the packaging for any signs of external damage,please check the equipment for damage and notify the carrier and Hefei XFH immediately;When you remove this product from the box,special care must be taken to ensure that the fiber optic cables are not cracked or damaged;Please check the enclosed packing list.Once you have received the product,check all items against this list and under no circumstances attempt to install or operate the laser equipment if any items are missing or if there is obvious or suspected damage to the equipment.
3-Portable air-cooled laser welding machine panel description
4-operating panel description
This machine comes with a 7 inch industrial screen,which is connected to the host computer through the uart interface to realize equipment control and status monitoring functions.
There are 5 operation pages,namely,main interface,advanced settings page, process parameters page,machine information page and manufacturer settings page.
(1)Main interface
This page is the display page under normal working condition,which can realize the machine switch control,common process parameter setting,working status information and alarm prompting function.
Button Name | Functional Description | Note |
|---|---|---|
Welding | Display of basic welding parameters | Output power:the current welding,the laser output power Swing width:the width of the laser swing,related to the width of the weld Swing speed:the speed of the laser swing,the speed is related to the smoothness of the weld surface. Wire feeding speed:the speed of wire feeding during welding,which is directly related to the welding speed. The above parameter settings are shown in the recommended parameter table in this manual. |
Recipe | Accessto the Recipe screen | Cell |
Monitor | Enter the monitoring interface | Cell |
Parm | Enter the parm Screen | Access password 123456 |
Blow | Blow Switch | Before welding,you can click to test if the gas is connected to the welding machine. |
Outfeed | Outfeed Switch | When the button is clicked,it changes color and will continue to feed until the button is clicked again to stop the wire feed,which can be used when changing wires. |
Infeed | Infeed Switch | When clicked,the button changes color.When the welding wire in the gun head is too long,you can click this button to adjust it.Note that if the wire is continuously returned,it may cause the wire to be loose in the feeder machine. |
SAVE | Save button | After changing the parameters in the main interface, click Save to take effect |
Welding Mode | Selectable welding modes | Continuous welding, spot welding,fish scale welding,cutting,cleaning options available. |
Enable feed | Cell | Whether wire feed is required when selecting a welder. |
Safety lock | Cell | This indicator lights up when the safety clip is in circuit with the welding torch. |
Laser Trigger | Cell | This indicator lights up when the trigger button is pressed on the welding gun. |
(2)Process Interface
This interface can save a variety of parameters with the process.This function is not often used,because the main interface can be used to adjust the parameters directly,the most commonly adjusted parameters are output power and swing width.This interface can be used according to the customer's habit.
Button Name | Functional Description |
|---|---|
Swing Speed | The speed of the laser oscillation,the speed is related to the surface of the weld bead. |
Swing Range | Width of the laser oscillation,in relation to the width of the weld. |
Output Power | Power output of the laser during current welding. |
Minimum Power | Generally set 0 |
Feed speed | The speed of the wire feed during welding,which is directly related to the welding speed. |
Save | Modify the newly set process parameters and save to take effect. |
Load | Load saved process parameters,call saved parameters. |
(3)Monitoring interface
Indicates whether each signal is on or off,generally for troubleshooting purpose
(4)Monitoring interface
Welding parameter screen for detailed parameter settings
Button Name | Functional Description |
|---|---|
Maximum Power | Set according to the actual laser power, this parameter has been set in the factory, no need to change. |
Laser On Delay | Press the torch trigger button, the delay time of the laser light, the role of this parameter is: after pressing the torch trigger button to blow first, and then light, so that the original residual in the torch stainless steel tube and welding nozzle fumes and dust discharged, so that the torch stainless steel tube and welding nozzle as far as possible to maintain a clean, to avoid dust adherence in the protective lenses, to prolong the life of the protective lenses. |
Gas off Delay | After releasing the trigger button of the welding torch, the protective gas delay blowing time, the role of this parameter is: after releasing the trigger button of the welding torch, the laser is turned off, but the protective gas delayed shutdown, so that the welding torch stainless steel tube and welding nozzle inside the fumes and dust discharged, so that the torch stainless steel tube and the welding nozzle inside the torch as far as possible to keep clean, to avoid the dust adherence in the protective lenses, to prolong the life of the protective lenses. |
Minimum Power | After pressing the trigger button of the welding gun, the laser power first rises to the initial power and then to the set power, so that the laser power has a slow rising process to protect the laser and prolong the life of the laser. |
Rise Time | Time from pressing the torch trigger button until the laser power reaches the initial power. |
Borken Wire Power | The output power of the laser at the moment of releasing the trigger button of the welding gun, this power is set according to the size of the welding wire diameter, which facilitates the melting of the welding wire at the end of welding. |
Fall Time | Laser power from the broken wire power to 0 time, the above four parameters are mainly to realize the laser power slow rise and slow fall process, reduce laser damage, extend the life of the laser. |
Laser off Delay | Time for light to continue to come out after releasing the torch trigger button. |
Swing Delay | After releasing the trigger button of the welding torch, the wire will have an action of pumping back and sending out again, mainly used for melting the welding wire. |
Swing Center | Note that this parameter is more commonly used in everyday welding. When welding the wire needs to be located in the middle of the laser swing width, when the wire offset, you can adjust this parameter. But you need to make sure that after adjustment, observe the gun head red light has been all out of the mouth, otherwise there will be part of the laser hit the gun head copper mouth wall,resulting in copper mouth damage. |
PWM Frequency | This is a laser parameter and does not normally need to be adjusted. |
PWM Duty | This is a laser parameter and does not normally need to be adjusted. |
Pulse Width Pulse off | Adjustment of out-of-close time and out-of-light interval in pulse welding mode. |
Pressure Polarity Cooler Polarity Laser Polarity | When an alarm corresponding to the item appears,try to change the polarity,and it will usually return to normal. |
Save | After modifying the parameters of this interface,click Save to take effect. |
(5)Wire Feed Parameter Interface
This screen is the screen for wire feed parameters
Button Name | Functional Description |
|---|---|
Feeding Interval | The length of the setting changes the sparseness of the fish scale pattern when the fish scale pattern is welded mode. |
Stop Interval | The length of the setting changes the sparseness of the fish scale pattern when the fish scale pattern is welded mode. |
Repair wire length | When the welding stops, the wire will have a pumping back and then send out the action,used to fuse the wire,the length of the filler wire is the pumping back and then send out the length of the wire |
Manul Length | When the welding stops,the wire will have a pumping back and then send out the action,used to fuse the wire,back to the wire length is the length of the wire pumping back when the welding stops. Note:1.When the length of the wire left in front of the welding gun is too long or too short,you can adjust this parameter so that the end point ofthe wire left in the gun is located in the red light emission point. 2.back to the wire length and wire length is generally not equal, because the inner diameter of the wire feed tube will be larger than the diameter of the wire, the wire in the wire feed tube is a slight gap between the internal. |
Manul Speed | Speed of wire retraction when welding stops. |
One-click Speed | When replacing the welding wire,click the wire feed button on the main interface,and the speed of the welding wire is continuously sent out. |
Save | After modifying the parameters,click save to take effect. |
5-Description oftorch structure
Chapter4. Detailedspecific
Specifcation and model | 700w | 1200w | 1500w |
Size(mm) | 570*260*540mm | 570*260*540mm | 570*260*540mm |
Weight(kg) | 29kg | 43kg | 48kg |
Total power (kw) | 2.5kw | 4kw | 4.5kw |
Input voltaoe(v) | 220V, Customizable | ||
Coolng method | Air cooled | Air cooled | Air cooled |
Operation temperature | -20--40℃ | ||
Wavelength(nm) | 1070 | 1070 | 1070 |
Welding handle wire length(m) | 10 | 10 | 10 |
Weldingspeed m/min | 0-2m | 0-2m | 0-2m |
Welding thickness (mm) | 0.4-3 | 0.4-4 | 0.4-5 |
Scan width (mm) | 0-8mm | ||
Weldable matenals | Carbonsteel,stainless steel,aluminum,galvanized materials and other metal materia | ||
Posilioning indication | Red light | Red light | Red light |
Conndle of tunctionalt | Cell | Welding,cutting,cleaning | |
Adapted welding wire diameter(mm) | 0.8/1.0/1.2/1.6/2.0 | ||
Aulomate wre feeding | Standard configuration | Standard configuration | Standard configuration |
Welding Wre Specfcations | Solid coiled wire,same as gas-shielded wire | ||
Welding Wre Matenal | Same as welded base material | ||
Protective oa | Nitrogen,argon,carbon dioxide | ||
Protective gas flow rate Lmin | 10-15 liters per minute | ||
Chapter 5. Guidelines for use
1-Cautions
Attention:
◎ Refer to Chapter 4,Detailed Specifications,to select the appropriate power supply. ◎ Refer to Chapter 2,Safety Information to check that the laser's peripheral operating configuration environment meets the requirements.
2-Power connection
The laser power input line needs to be connected to single phase AC power, please make sure the ground connection is in good condition to avoid potential damage to the laser caused by poor ground contact.
To ensure the safety features,XFH strongly recommend that you connect a 32A circuit breaker (air switch)in series between the power supply unit and the portable air cooled laser welder.The power supply should be close to the equipment's power supply unit in order to disconnect it.
If you have additional questions about power connections,please refer to ChapterIV.Detailed Specifications to determine product electrical specifications.
3-Secure Ground Lock Connection
Before turning on the portable air-cooled laser welder,the safety ground lock (alligator clips)must be clamped to the workpiece to ensure that the safety ground lock forms a circuit with the weld head before the laser can come out.
4-Gas connection
The portable air-cooled laser welding machine uses inert gas cooling,need to ensure the purity of welding and welding gas pressure,generally use nitrogen, argon or carbon dioxide as a protective gas.
Connect the 6mm gas line to the corresponding interface to ensure that the gas flow 10-15L/min.
5-Feeder connection
His equipment comes standard with a professional wire feeder,plug the wire feeder cable from the main unit into the corresponding interface at the back of the wire feeder.
1.Wire feeder assembly
The internal structure of the wire feeder includes wire inlet tube, adjustable preload lever,wire outlet tube connector, wire feed wheel nut,wire feed wheel and so on.
Internal structure of wire feeding device machine
Step 1:Select the appropriate wire feeder according to the diameter of the wire.
1 、Loosen the two adjustable preload lever
2,unscrew the wire feed wheel nut,remove the wire feed wheel
3,according to the diameter of the selected wire,replace the appropriate wire feed wheel,and then tighten the nut.
Step 2:Install a suitable wire disc,pay attention to the direction of the disc installation, the wire should be from the bottom of the disc through,and the hole of the disc into the pin on the wire feeder,and the wire from the wire feeder wheel through,as shown in the figure.
Step 3:Adjust the pressure of the lever so that the wire can be sent out smoothly,click the wire feed button in the main interface to send the wire to the nozzle position.
6-Wire Feeder Connection with Handheld Welding
As shown in the figure
Choosing the right wire feeder and welding nozzle
7-Start-up procedure
Warning
◎ Ensure that all electrical connections (including protective gas and ground) are connected before use.
◎ Never look directly into the laser output port when operating the laser.
◎ Switch off all power switches of the laser when performing wiring operations.
The startup process is shown below:
(1)Connect the power input to the indicated voltage and phase;
(2)Connect the safety ground locking clamp to the working platform and the wire feed line to the corresponding interface of the wire feeder;
(3)Connect the protective gas hose (6mm)to the hose connector and open the air valve;
(4)Switch on the power switch at the rear panel of the laser;
(5)Release the emergency stop switch on the panel;
(6)Press the power button on the panel,this time the power indicator is on
(7)Set up the welding parameters,press the trigger button of the welding gun to start welding.
8- Welding process parameters
No. | material | thickness （mm） | laser power （W） | Swing width （mm） | welding wire（mm） | wire feeding speed (cm/min) | wire feeding speed (mm/s) |
|---|---|---|---|---|---|---|---|
1 | stainless steel | 0.5 | 300-450 | 1-1.5 | 0.8-1.0 | 60-80 | 10-15 |
2 | 1 | 400-500 | 1.5-2 | 0.8-1.2 | 60-80 | 10-15 | |
3 | 2 | 450-600 | 1.5-3 | 1.2-1.6 | 60-80 | 10-15 | |
4 | 3 | 500-800 | 2-4 | 1.2-1.6 | 60-80 | 10-15 | |
5 | 4 | 600-1200 | 3-5 | 1.2-1.6 | 60-80 | 10-15 | |
6 | 5 | 1000-1500 | 3-5 | 1.2-1.6 | 55-80 | 8-12 | |
7 | 6 | 1200-2500 | 3-5 | 1.2-1.6 | 55-80 | 8-12 | |
8 | carbon steel | 0.5 | 300-450 | 1-1.5 | 0.8-1.0 | 60-80 | 10-15 |
9 | 1 | 400-500 | 1.5-2 | 0.8-1.2 | 60-80 | 10-15 | |
10 | 2 | 450-600 | 1.5-3 | 1.2-1.6 | 60-80 | 10-15 | |
11 | 3 | 500-800 | 2-4 | 1.2-1.6 | 60-80 | 10-15 | |
12 | 4 | 600-1200 | 3-5 | 1.2-1.6 | 60-80 | 10-15 | |
13 | 5 | 1000-1500 | 3-5 | 1.2-1.6 | 55-80 | 8-12 | |
14 | 6 | 1200-2500 | 3-5 | 1.2-1.6 | 55-80 | 8-12 | |
15 | Galvanized steel | 0.5 | 300-450 | 1-1.5 | 0.8-1.0 | 60-80 | 10-15 |
16 | 1 | 400-500 | 1.5-2 | 0.8-1.2 | 60-80 | 10-15 | |
17 | 2 | 450-600 | 1.5-3 | 1.2-1.6 | 60-80 | 10-15 | |
18 | 3 | 500-800 | 2-4 | 1.2-1.6 | 60-80 | 10-15 | |
19 | 4 | 600-1200 | 3-5 | 1.2-1.6 | 60-80 | 10-15 | |
20 | 5 | 1000-1500 | 3-5 | 1.2-1.6 | 55-80 | 8-12 | |
21 | 6 | 1200-2500 | 3-5 | 1.2-1.6 | 55-80 | 8-12 | |
22 | aluminium | 0.5 | 300-450 | 1-1.5 | 1.2-1.6 | 70-80 | 10-15 |
23 | 1 | 400-500 | 1.5-2 | 1.2-1.6 | 70-80 | 10-15 | |
24 | 2 | 450-600 | 1.5-3 | 1.2-1.6 | 70-80 | 10-15 | |
25 | 3 | 500-750 | 2-4 | 1.2-1.6 | 70-80 | 10-15 | |
26 | 4 | 700-1200 | 3-5 | 1.2-1.6 | 70-80 | 10-15 | |
26 | 5 | 950-1500 | 3-5 | 1.2-1.6 | 70-80 | 10-15 | |
27 | 6 | 1200-2500 | 3-5 | 1.2-1.6 | 70-80 | 10-15 |
Notice：
1.Within the recommended power range, the smaller the power, the brighter the weld seam. The higher the power, the more obvious the degree of oxidation on the surface of the weld seam, and the greater the penetration depth
2. The swing width needs to consider the actual weld width and wire diameter
3. The diameter of the welding wire needs to consider the actual weld width and stacking height
requirements
4.Welding speed is directly related to wire feeding speed
2-Cutting process parameters
No. | material | laser power （W） | thickness （mm） | Swing width （mm） | Cutting speed （mm/s） |
|---|---|---|---|---|---|
1 | stainless steel | 700-1200 | 0.5 | 0 | 10--20 |
2 | 1 | 0 | |||
3 | 2 | 0 | |||
4 | 1200-1500 | 3 | 0 | 15-30 | |
5 | 4 | 0 | |||
6 | 5 | 0 | |||
7 | 6 | 0 | |||
8 | carbon steel | 700-1200 | 0.5 | 0 | 10--20 |
9 | 1 | 0 | |||
10 | 2 | 0 | |||
11 | 1200-1500 | 3 | 0 | 15-30 | |
12 | 4 | 0 | |||
13 | 5 | 0 | |||
14 | 6 | 0 | |||
15 | Galvanized steel | 700-1200 | 0.5 | 0 | 10--20 |
16 | 1 | 0 | |||
17 | 2 | 0 | |||
18 | 1200-1500 | 3 | 0 | 15-30 | |
19 | 4 | 0 | |||
20 | 5 | 0 | |||
21 | 6 | 0 | |||
22 | aluminium | 700-1200 | 0.5 | 0 | 10--20 |
23 | 1 | 0 | |||
24 | 2 | 0 | |||
25 | 1200-1500 | 3 | 0 | 15-30 | |
26 | 4 | 0 | |||
27 | 5 | 0 | |||
28 | 6 | 0 |
Notice：
1. It is recommended to use compressed air as the protective gas. The high pressure makes it easier to blow off welding slag
2. Ensure that all red light is emitted from the mouth of the copper nozzle to avoid burning it out
3. The cutting nozzle is perpendicular to the surface of the material, which will have a better cutting effect
4. Mark the surface of the material or use a backing to make the cutting path more accurate
5. It is recommended to set the maximum power to improve cutting efficiency
No. | Laser power（W） | Material | Cleaning speed （mm/s） | Effective width （mm） | Cleaning depth （um） | Cleaning efficiency （m²/h） |
|---|---|---|---|---|---|---|
1 | 700 | Floating rust | 25 | 50 | 20 | 6 |
2 | Paint | 25 | 50 | 100 | 4 | |
3 | Corrosion | 25 | 50 | 120 | 2.5 | |
4 | 1200 | Floating rust | 50 | 50 | 20 | 15 |
5 | Paint | 50 | 50 | 100 | 6 | |
6 | Corrosion | 50 | 50 | 120 | 4 | |
7 | 1500 | Floating rust | 50 | 50 | 20 | 18 |
8 | Paint | 50 | 50 | 100 | 8 | |
9 | Corrosion | 50 | 50 | 120 | 6 |
Notice：
1.When in cleaning mode, it is necessary to remove the stainless steel tube at the front of the gun head
2.It is necessary to clamp the safety clip onto the wire feed bracket of the gun head
3.The main function of this gun head is welding,and cleaning is an auxiliary function.If you need to achieve better cleaning results,you can choose our company's dedicated laser cleaning machine
Chapter 6 Packing List
01 Laser welding machine Includes 10 meters of welding wire (1 unit)
02 Wire feeder Includes wire feed tube,wire feed wheel accessories (1 set)
03 Safety goggles (1 pair)
04 Welding nozzle 5 pcs
05 Protective lens 18*2 5 pcs(disposables)
06 Nozzle assembly Includes 0.8/1.0/1.2/1.6mm wire nozzle and wire feeder 1 set
07 Protective gas connection fittings 1 pcs
