Shelf Panel roll forming machine

1

Suitable Material

CR, GI

2

Width of the raw material

Based on the profile

3

두께

0.6mm-1.0mm

1

5T hydraulic Un-coiler

·Single unrolling machine, one side can put material

·Adopt automatic hydraulic system for expand

·Coil weight (Max): 5000kg

·Inter diameter: 470mm-520mm

·Maximal out diameter: 1250mm

·Working speed: 0-20m/min adjustable

·Main motor power: 5.5KW AC motor

·Hydraulic power: 4kw

·Color：Blue

·Quantity:1

2

Leveling part

·The quantity of leveler rolls must be planned according to thickness 1.0mm.

·Flattener roller: upper is 3 rollers, down is 4 stations（total is 7 rollers）

·Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.

·Diameter of flattener shaft: ￠65mm

3

Hydraulic punching

·Adopt hydraulic cutting

·Base on customer provide punching drawing, normally this machine need adopt 1 unit hydraulic punching system before roll forming

·Mould :Cr12 with heat treatment

·Hydraulic power: 7.5kw

·Punching mold: 4 sets

4

Main Roll Forming Machine

·Roll station: 20 stations

·One side of rollers are fixed, the other side of the rollers can be adjusted to different sizes by motor

·Change profile: by exchange the cassette part for one side of the forming sets.

·Roller material: Gcr15 with chrome and HRC58-62 degree.

·Shaft diameter: ￠65mm   material: SAE1045

·Drive by chain

·Main motor: 7.5KW servo motor

5

Machine structure:

·Main frame by whole plate steel welding

·Machine structure: wire-electrode cutting

6

Hydraulic cutting & folding system

>Cutting:

·Machine adopt hydraulic cut type

·Knife material: Cr12,quenched 58°-62°

·Working pressure:20mpa adjustable

·Hydraulic power: 7.5KW

>Folding:

·Material of press-folding mould: Cr12 with heat treatment

·The folding system is connecting with hydraulic station, all the action is controlled by computer and hydraulic pressure.

·Folding width is base on customer’s size

·Hydraulic power: 7.5Kw

7

유압 시스템

·Hydraulic power: 7.5kw

·Working pressure: 20Mpa adjustable

·Valves: 3 sets

·Hydraulic oil: 46# hydraulic oil

·Quantity :1

8

Computer Control Cabinet

·Programmable setting of profile length and quantity

·Voltage, Frequency, Phase: 380V, 50 Hz, 3Phase

·Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

·Length inaccuracy can be amended easily.

·Control panel: Button-type switch and touch screen

·Unit of length: millimeter

·PLC brand: Panasonic

·Transducer: Yaskawa

·Touch screen: MCGS

·Encoder: Omron

9

Out table

·Jointed by steel tube

·One out table with one support roller

·Quantity: 3 units

10

Spare Parts

·Bearing: 2 pieces.

·Limit switch: 2 pieces

·Relay: 2 pieces.

·Oil tube: 1 piece

·Screws and nuts: some.

·Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools